Our company together with foreign partners supplying plants for processing rubber and plastics based on pyrolysis technology. The plants are designed individually according to the local needs of the customer. Modern plant pyrolysis processing is a combination of a large number of vehicles and equipment, focused on the efficient processing of available raw materials (tires, waste rubber, plastic waste, chicken manure, organic by-products) in various types of energy:
thermal and electrical energy.
When planning takes into account the following facts:
• the type of raw materials, the availability of
• power requirement of the process
• the local market of the final product
• Technical requirements for the quality of final products
• environmental legislation and local conditions
• Logistics
• labor availability and cost
• local legal aspects
Our Company, in conjunction with partners not only produces equipment for the processing, but also offers a complete business, including all of the necessary raw materials for processing, refining and improving the quality of products. Our two-stage program includes
Step 1. Feasibility studies and preliminary planning
At this stage, made a careful study of local conditions, including
• availability of raw materials and price analysis
• Analysis of market end products with possible preliminary agreements for the sale of the final product
• analysis of the production cost
• analysis of the optimal set of production equipment and devices
• Analysis of Logistics
• Evaluate existing facilities and the necessary communications (electricity, water, roads, gas).
Our specialists will perform a feasibility study on the basis of information received from the customer and years of experience. Feasibility study takes 3 — 4 months. At the end of the period the client is given a confidential report.
Step 2. Delivery of turnkey processing plant
A properly executed Phase 1 and the feasibility study will save a lot of money when investing, as it gives a full understanding of what equipment is needed for the production of end products with a high market value and demand.
On the basis of the feasibility study will be prepared a detailed proposal for the supply of an individual set of equipment. In the case of the Contract, we will take full responsibility for the design, supply, installation and commissioning of the processing plant.
1. List of equipment
Pyrolysis plant for processing is a chain of processes selected for finished products such properties and qualities that they will have a good market value.
1.1. Preprocessing unit
Shredding is an important step in the work precedes the supply of raw material in the pyrolysis reactor. We have a world-renowned partners providing shredders, magnets, separators, screens and other equipment to meet the most stringent requirements. We offer the equipment as part of the overall delivery of the processing plant.
Power supply pretreatment is 8 tons per hour to 60 ton per shift.
1.2. pyrolysis units
The pyrolysis reactor is at the heart of the production line. There are two types of units:
• periodical type of action, a circular process in which a certain amount of raw material processed, the reactor is unloaded and then the cycle begins again. The production capacity of these units pyrolysis less, less automation of manual labor required anymore.
• continuing the type of action that works all the time, 24 hours a day, raw material is continuously loaded into the process. These blocks have a high degree of automation and high production capacity.
Rated power of the pyrolysis unit periodical action type 5 or 8 tons per cycle (24 hours). Modules of the continuous type of action — 15 tons per day and 30 tons per day. Volumes of production of the plant can be increased by increasing the number of production lines, such as 2×15 m, 3×15 m, 4×15 m, etc.
1.3. Blocks of product improvement
The process of improving the quality of products to be developed depending on market conditions. Finally, the processes and the equipment will be selected after preliminary negotiations and possible agreements with potential consumers of the end product. The following end products and consumers can be identified:
| final product |
The intended use, consumers |
| liquid fuel |
- heating oil for industry, greenhouses, central heating units
- fuel for generators, power
- Heavy fuel engines, ships, locomotives
|
Rated power of the pyrolysis unit periodical action type 5 or 8 tons per cycle (24 hours). Modules of the continuous type of action — 15 tons per day and 30 tons per day. Volumes of production of the plant can be increased by increasing the number of production lines, such as 2×15 m, 3×15 m, 4×15 m, etc.
1.4. Blocks of product improvement
The process of improving the quality of products to be developed depending on market conditions. Finally, the processes and the equipment will be selected after preliminary negotiations and possible agreements with potential consumers of the end product. The following end products and consumers can be identified:
| final product |
The intended use, consumers |
| liquid fuel |
- heating oil for industry, greenhouses, central heating units
- fuel for generators, power
- Heavy fuel engines, ships, locomotives
|
world-renowned manufacturers who are shaping the use of pyrolysis products in collaboration with Peatek.
2. Design, supply and installation
We carry out planning and design of the processing plant, in collaboration with its partners, is also using the services of local engineering companies to meet local needs.
Equipment, appliances and components manufactured by us or partner companies, and delivered to the place where a group of assembly / erection supervision performs work.
We take no responsibility for the commissioning of the plant and the quality of the final product. Education personnel operating the plant actually delivered is an important part of the delivery, as well as the transfer of documents to the plant and its components.
3. Warranty and Maintenance
We take care of the smooth operation of the new plant after its launch. Standard factory warranty period is 12 months, but after that period, we offer prompt delivery of spare parts and maintenance, if necessary.
We keep our customers up to date with technological development, and in partnership, we can upgrade equipment and processes to achieve higher production capacity and / or improve the quality of the final product.
